Polishing systems
View Patent ↗Described herein are polishing apparatus, polishing formulations, and polymeric substrates for use in polishing surfaces, and related methods. The apparatus, formulations, substrates, and methods may each be used in applications involving the polishing of metal and/or metal-containing surfaces such as semiconductor wafers. The apparatus, formulations, polymeric substrates, and related methods described herein may be used without abrasives, and in some instances, without mechanical friction of a pad surface against the surface to be polished. Therefore, defects on a polished surface due to such mechanical polishing processes may be reduced.
1. A polishing apparatus for removing metal and/or metal-containing species from a metallized surface of a polish substrate to form a polished surface, the apparatus comprising:
a polish substrate holder configured to support the polish substrate; and
a polymeric substrate comprising a polymeric surface configured to interface with the metallized surface, wherein an aqueous phase of a polishing formulation disposed in a boundary region between the polymeric surface and the metallized surface solvates metal cations formed from the metal and/or metal-containing species, an organic phase of the polishing formulation extracts solvated metal cations from an external aqueous phase of the aqueous phase of the polishing formulation, and extraction of solvated metal cations from the external aqueous phase of the polishing formulation occurs at least partially within a body of the polymeric substrate.
2. The polishing apparatus of claim 1 , wherein the organic phase of the polishing formulation comprises a complexing agent for extracting the solvated metal cations from the external aqueous phase of the polishing formulation.
3. The polishing apparatus of claim 1 , wherein the organic phase of the polishing formulation forms an emulsion with the external aqueous phase of the polishing formulation.
4. The method of claim 1 , wherein the metal and/or metal-containing species is one selected from the group consisting of copper, tantalum, titanium, copper oxide, and tantalum nitride.
5. The polishing apparatus of claim 1 , wherein the wherein the organic phase of the polishing formulation forms an emulsion with an internal aqueous phase of the polishing formulation.
6. The polishing apparatus of claim 5 , wherein the internal aqueous phase of the polishing formulation comprises a stripping agent for extracting metal cations from the organic phase of the polishing formulation.