IP Library Granted Patent US 10,478,684
Granted Patent B2
US 10,478,684 · App. 16/039,496 · Granted Nov 19, 2019

Golf club heads and methods to manufacture golf club heads

Inventors: Robert R. Parsons (Scottsdale, AZ); Michael R. Nicolette (Scottsdale, AZ); Bradley D. Schweigert (Anthem, AZ)
Assignee: Parsons Xtreme Golf, LLC
A63B53/0475A63B53/047A63B53/0466A63B53/0487A63B60/02A63B60/54A63B2053/0408A63B2053/0445A63B2053/0479A63B2053/0491A63B2060/002A63B2209/00
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Quick Facts
Patent No.
US 10,478,684
App. No.
16/039,496
Granted
Nov 19, 2019
Kind
B2
Abstract

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion having a toe portion, a heel portion, a top portion, a sole portion, a front portion, a back portion, a hosel portion, a first interior cavity, and a hosel transition portion between the first interior cavity and the hosel portion. The golf club head may include a second interior cavity extending into the hosel transition portion and connected to the first interior cavity. The body portion may include a port connected to the first interior cavity. The first interior cavity may be filled with a polymer material from the port. The golf club head may include a mass portion located at or below a horizontal midplane of the body portion. Other examples and embodiments may be described and claimed.

Claims (57)

1. A golf club head comprising:

a hollow body portion having a toe portion with a toe portion edge, a heel portion with a heel portion edge and a hosel portion, a top portion with a top portion edge, a sole portion with a sole portion edge, a front portion, and a back portion with a back wall portion;

a face portion coupled to the body portion enclosing the front portion to create a first interior cavity;

a hosel transition portion between the first interior cavity and the hosel portion;

a second interior cavity extending into the hosel transition portion and connected to the first interior cavity, the second interior cavity extending from a location at or proximate to the top edge portion of the top portion to a location at or proximate to the sole edge portion of the sole portion, and the second interior cavity extending from the face portion toward the hosel portion;

a channel on the back wall portion, the channel including at least one groove extending from the toe portion edge toward the heel portion edge, the channel defining an indented portion of the back wall portion;

a first set of ports including at least one port above the channel, a distance between the at least one port of the first set of ports and the toe portion edge being substantially less than a distance between the at least one port of the first set of ports and the hosel portion; and

a second set of ports including at least one port below the channel, a distance between the at least one port of the second set of ports and the toe portion edge being substantially less than a distance between the at least one port of the second set of ports and the hosel portion,

wherein at least one port of the first set of ports or the second set of ports is connected to the first interior cavity to provide a connected port,

wherein the first interior cavity and the second interior cavity are at least partially filled with a polymer material from the connected port,

wherein a width of the at least one groove decreases from the toe portion edge toward the heel portion edge, and

wherein a distance between the at least one groove and a horizontal midplane of the body portion increases from the toe portion edge toward the heel portion edge.

2. A golf club head as defined in claim 1 , wherein a height of the second interior cavity extending between the top portion edge and the sole portion edge is substantially greater than a depth of the second interior cavity extending between the face portion and the hosel portion.

3. A golf club head as defined in claim 1 , wherein a height of the second interior cavity extending between the top portion edge and the sole portion edge is substantially greater than a width of the second interior cavity extending between the face portion and the back wall portion.

4. A golf club head as defined in claim 1 , wherein the at least one groove is between the second set of ports and the horizontal midplane.

5. A golf club head as defined in claim 1 , wherein the second interior cavity comprises a bottom portion facing the toe portion and including a first curved portion extending from a location at or proximate to the top portion edge toward the sole portion edge and the hosel portion, a second curved portion extending from a location at or proximate to the sole portion edge toward the top portion edge and the hosel portion, and a third portion extending between the first curved portion and the second curved portion, the third portion having a different curvature than the first curved portion and the second curved portion.

6. A golf club head as defined in claim 1 further comprising a first set of mass portions including at least one mass portion and a second set of mass portions including at least one mass portion, wherein the at least one mass portion of the second set of mass portions has a greater height than the at least one mass portion of the first set of mass portions, wherein the at least one port of the first set of ports is configured to receive the at least one mass portion of the first set of mass portions, wherein the at least one port of the second set of ports is configured to receive the at least one mass portion of the second set of mass portions, and wherein the first set of mass portions and the second set of mass portions are made from a material having a greater density than a material of the body portion.

7. A golf club head as defined in claim 1 further comprising a first set of mass portions above the channel and a second set of mass portions below the at least one groove, wherein the second set of mass portion includes a substantially greater number of mass portions than the first set of mass portions.

8. A golf club head comprising:

a hollow body portion having a toe portion with a toe portion edge, a heel portion with a heel portion edge and a hosel portion, a top portion with a top portion edge, a sole portion with a sole portion edge, a front portion, and a back portion with a back wall portion;

a face portion coupled to the body portion enclosing the front portion to create a first interior cavity;

a hosel transition portion between the first interior cavity and the hosel portion;

a second interior cavity extending into the hosel transition portion and connected to the first interior cavity, the second interior cavity having a height extending between the top portion edge and the sole portion edge and a depth extending between the face portion and the hosel portion;

a channel on the back wall portion, the channel including at least one groove extending from the toe portion edge toward the heel portion edge, the channel defining an indented portion of the back wall portion;

a first set of ports including at least one port above the channel, a distance between the at least one port of the first set of ports and the toe portion edge being substantially less than a distance between the at least one port of the first set of ports and the hosel portion; and

a second set of ports including at least one port below the channel, a distance between the at least one port of the second set of ports and the toe portion edge being substantially less than a distance between the at least one port of the second set of ports and the hosel portion,

wherein at least one of the at least one port of the first set of ports or the at least one port of the second set of ports is connected to the first interior cavity to provide a connected port,

wherein the first interior cavity and the second interior cavity are at least partially filled with a polymer material from the connected port,

wherein a width of the at least one groove decreases from the toe portion edge toward the heel portion edge,

wherein the at least one groove is below a horizontal midplane of the body portion and above the second set of ports, and

wherein the height of the second interior cavity is substantially greater than the depth of the second interior cavity.

9. A golf club head as defined in claim 8 , wherein the height of the second interior cavity is substantially greater than a width of the second interior cavity extending between the face portion and the back wall portion.

10. A golf club head as defined in claim 8 , wherein a distance between the at least one groove and the horizontal midplane increases from the toe portion edge toward the heel portion edge.

11. A golf club head as defined in claim 8 , wherein a distance between the at least one port of the second set of ports and the at least one groove is less than a distance between the at least one port of the first set of ports and the at least one groove.

12. A golf club head as defined in claim 8 , wherein a width of the channel is greater than or equal to 30% and less than or equal to 50% of a distance between the top portion edge and the sole portion edge.

13. A golf club head as defined in claim 8 further comprising a first set of mass portions including at least one mass portion and a second set of mass portions including at least one mass portion, wherein the at least one mass portion of the second set of mass portions has a greater height than the at least one mass portion of the first set of mass portions, wherein the at least one port of the first set of ports is configured to receive the at least one mass portion of the first set of mass portions, wherein the at least one port of the second set of ports is configured to receive the at least one mass portion of the second set of mass portions, and wherein the first set of mass portions and the second set of mass portions are made from a material having a greater density than a material of the body portion.

14. A golf club head as defined in claim 8 further comprising a first set of mass portions above the channel and a second set of mass portions below the at least one groove, wherein the second set of mass portion includes a substantially greater number of mass portions than the first set of mass portions.

15. A golf club head comprising:

a hollow body portion comprising a material associated with a first density, the body portion having a toe portion with a toe portion edge, a heel portion with a heel portion edge and a hosel portion, a top portion with a top portion edge, a sole portion with a sole portion edge, a front portion, and a back portion with a back wall portion;

a face portion coupled to the body portion enclosing the front portion to create a first interior cavity;

a hosel transition portion between the first interior cavity and the hosel portion;

a second interior cavity extending into the hosel transition portion and connected to the first interior cavity, the second interior cavity extending from a location at or proximate to the top edge portion of the top portion to a location at or proximate to the sole edge portion of the sole portion, and the second interior cavity extending from the face portion toward the hosel portion;

a channel on the back wall portion, the channel including at least one groove extending from the toe portion edge toward the heel portion edge, the channel defining an indented portion of the back wall portion;

a first port above the channel; and

a second port below the channel,

wherein the first port or the second port is connected to the first interior cavity to provide a connected port,

wherein the first interior cavity and the second interior cavity are at least partially filled with a polymer material from the connected port,

wherein the at least one groove is below a horizontal midplane of the body portion,

wherein a portion of the channel is above the horizontal midplane,

wherein a distance between the at least one groove and the horizontal midplane increases from the toe portion edge toward the heel portion edge,

wherein a width of the channel is greater than or equal to 30% and less than or equal to 50% of a distance between the top portion edge and the sole portion edge, and

wherein a distance between the second port and the groove is less than a distance between the first port and the groove.

16. A golf club head as defined in claim 15 , wherein the height of the second interior cavity is substantially greater than a width of the second interior cavity extending between the face portion and the back wall portion.

17. A golf club head as defined in claim 15 , wherein a distance between the second port and the at least one groove is less than a distance between the first port and the at least one groove.

18. A golf club head as defined in claim 15 further comprising a first mass portion and a second mass portion, wherein the second mass portion has a greater height than the first mass portion, wherein the first port is configured to receive the first mass portion, wherein the second port is configured to receive the second mass portion, and wherein the first mass portion and the second mass portion are made from a material having a greater density than a material of the body portion.

19. A golf club head as defined in claim 15 further comprising a first mass portion above the channel and a second mass portion below the at least one groove, wherein the second mass portion has a greater mass than the first mass portion.

20. A golf club head as defined in claim 15 , wherein the second interior cavity comprises a bottom portion facing the toe portion and including a first curved portion extending from a location at or proximate to the top portion edge toward the sole portion edge and the hosel portion, a second curved portion extending from a location at or proximate to the sole portion edge toward the top portion edge and the hosel portion, and a third portion extending between the first curved portion and the second curved portion, the third portion having a different curvature than the first curved portion and the second curved portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2018
From: PARSONS, ROBERT R.; NICOLETTE, MICHAEL R.; SCHWEIGERT, BRADLEY D.
To: PARSONS XTREME GOLF, LLC
Reel/Frame 047221/0694 →
Continuity (74)
Continuation In Part 15841022 · Dec 13, 2017
Continuation 15701131 · Sep 11, 2017
Continuation In Part 15685986 · Aug 24, 2017
Continuation 15628251 · Jun 20, 2017
Continuation 15209364 · Jul 13, 2016
Continuation PCTUS2015016666 · Feb 19, 2015
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15209364 · Jul 13, 2016
Continuation 14618501 · Feb 10, 2015
Continuation 14589277 · Jan 5, 2015
Continuation 14513073 · Oct 13, 2014
Continuation 14498603 · Sep 26, 2014
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15478542 · Apr 4, 2017
Continuation 14709195 · May 11, 2015
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15683564 · Aug 22, 2017
Continuation 15598949 · May 18, 2017
Continuation 14711596 · May 13, 2015
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15947383 · Apr 6, 2018
Continuation 15842632 · Dec 14, 2017
Continuation 15263018 · Sep 12, 2016
Continuation 15043090 · Feb 12, 2016
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15842583 · Dec 14, 2017
Continuation 15631610 · Jun 23, 2017
Continuation 15360707 · Nov 23, 2016
Continuation 15043106 · Feb 12, 2016
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15703639 · Sep 13, 2017
Continuation In Part 15484794 · Apr 11, 2017
Continuation In Part 16039496 · Jul 19, 2018
Continuation In Part 15842591 · Dec 14, 2017
Continuation PCTUS2016042075 · Jul 13, 2016
Continuation 15188718 · Jun 21, 2016
Continuation 16039496 · Jul 19, 2018
Continuation In Part 15462281 · Mar 17, 2017
Continuation In Part 16039496 · Jul 19, 2018
Continuation In Part 29616949 · Sep 11, 2017
Continuation In Part 15802819 · Nov 3, 2017
Continuation 15793648 · Oct 25, 2017
Continuation In Part 15791020 · Oct 23, 2017
Continuation 15785001 · Oct 16, 2017
Continuation 16039496 · Jul 19, 2018
Continuation In Part 29622326 · Oct 16, 2017
Provisional Application 61942515 · Feb 20, 2014
Provisional Application 61945560 · Feb 27, 2014
Provisional Application 61948839 · Mar 6, 2014
Provisional Application 61952470 · Mar 13, 2014
Provisional Application 61992555 · May 13, 2014
Provisional Application 62010836 · Jun 11, 2014
Provisional Application 62011859 · Jun 13, 2014
Provisional Application 62032770 · Aug 4, 2014
Provisional Application 62041538 · Aug 25, 2014
Provisional Application 62021415 · Jul 7, 2014
Provisional Application 62058858 · Oct 2, 2014
Provisional Application 62137494 · Mar 24, 2015
Provisional Application 62118403 · Feb 19, 2015
Provisional Application 62159856 · May 11, 2015
Provisional Application 62209780 · Aug 25, 2015
Provisional Application 62277636 · Jan 12, 2016
Provisional Application 62275443 · Jan 6, 2016
Provisional Application 62276358 · Jan 8, 2016
Provisional Application 62321652 · Apr 12, 2016
Provisional Application 62343739 · May 31, 2016
Provisional Application 62433661 · Dec 13, 2016
Provisional Application 62502442 · May 5, 2017
Provisional Application 62508794 · May 19, 2017
Provisional Application 62512033 · May 28, 2017
Provisional Application 62570493 · Oct 10, 2017
Provisional Application 62536345 · Jul 24, 2017
Provisional Application 62642531 · Mar 13, 2018
Related Publication 20180318673A1 · Nov 8, 2018
Cited By (12)
US 12,194,351 US 12,257,485 US 12,286,001 US 12,290,724 US 12,311,239 US 12,324,967 US 12,330,028 US 12,403,362 US 12,434,111 US 12,453,911 US 12,485,324 US 12,605,599