IP Library › Granted Patent US 10,314,582
Granted Patent B2
US 10,314,582 · App. 15/089,324 · Granted Jun 11, 2019

Surgical instrument comprising a shifting mechanism

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Anil K. Nalagatla (Mason, OH); Jason L. Harris (Lebanon, OH); Adam D. Hensel (Cincinnati, OH)
Assignee: Ethicon LLC
A61B17/07207A61B17/0644A61B17/072A61B17/1155A61B17/07292A61B2017/00017A61B2017/0038A61B2017/0046A61B2017/00115A61B2017/00367A61B2017/00393A61B2017/00398A61B2017/00407A61B2017/00424A61B2017/00464A61B2017/00473A61B2017/00477A61B2017/00734A61B2017/0725A61B2017/07221A61B2017/07235A61B2017/07242A61B2017/07264A61B2017/07271A61B2017/07278A61B2017/291A61B2017/293A61B2017/2903A61B2017/2908A61B2017/2912A61B2017/2922A61B2017/2923A61B2017/2927A61B2017/2932A61B2090/034A61B2090/0808A61B2090/0811
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Quick Facts
Patent No.
US 10,314,582
App. No.
15/089,324
Filed
Apr 1, 2016
Granted
Jun 11, 2019
Kind
B2
Art Unit
3731
USPC
227/178.1
Abstract

A surgical stapling attachment is disclosed. The surgical stapling attachment comprises an attachment portion, a shaft assembly, an articulation joint, and an end effector assembly. The end effector assembly comprises a drive system comprising a closure drive and a firing drive configured to be selectively driven by a single input. The closure drive is configured to clamp tissue between an anvil and a staple cartridge assembly. The firing drive is configured to cut the tissue by deploying a knife and staple the tissue by ejecting a plurality of staples removably stored within the staple cartridge assembly.

Claims (193)

1. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive.

2. The surgical stapling instrument of claim 1 , wherein said shifting assembly is configured to be shifted by a motor positioned within said end effector assembly.

3. The surgical stapling instrument of claim 1 , wherein said shifting assembly is configured to be shifted by a secondary drive shaft.

4. The surgical stapling instrument of claim 1 , wherein said shifting assembly is driven by an electric motor.

5. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive, wherein said shifting assembly is configured to permit said main drive to drive both said closure drive and said firing drive simultaneously.

6. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples;

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive; and

a tissue-retention pin mechanism configured to be deployed during an initial drive stage of said closure drive.

7. The surgical stapling instrument of claim 6 , wherein the first jaw comprises a closure frame comprising corresponding slots engaged with said tissue-retention pin mechanism to automatically control said tissue-retention pin mechanism during actuation of said closure drive.

8. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive, wherein said shifting assembly is configured to be shifted by a secondary drive shaft, and wherein said secondary drive shaft comprises a flexible shifter cable comprising a drive screw portion threadably received by said shifting assembly.

9. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive, wherein said shifting assembly is configured to be shifted by a secondary drive shaft, and wherein said shifting assembly comprises:

a pair of journably supported couplings, wherein each said coupling is configured to engage a corresponding one of said closure drive and said firing drive; and

a threaded aperture configured to receive a drive screw portion of said secondary drive shaft.

10. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive, wherein said shifting assembly comprises a pair of corresponding couplings, and wherein:

said closure drive comprises:

a closure drive input shaft; and

a closure drive output shaft, wherein a corresponding said coupling is configured to couple said closure drive input shaft and said closure drive output shaft when said shifting assembly is in a first position; and

said firing drive comprises:

a firing drive input shaft; and

a firing drive output shaft, wherein the other corresponding said coupling is configured to couple said firing drive input shaft and said firing drive output shaft when said shifting assembly is in a second position.

11. The surgical stapling instrument of claim 10 , wherein said pair of corresponding couplings is configured to couple said closure drive shafts and said firing drive shafts simultaneously when said shifting assembly is in a third position.

12. The surgical stapling instrument of claim 10 , wherein said end effector assembly further comprises a closure frame comprising a nut portion, and wherein said closure drive output shaft comprises a threaded output shaft portion threadably received within said nut portion such that, upon driving said closure drive, said closure frame moves distally toward said anvil.

13. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples;

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive;

a firing bar comprising a nut portion;

a knife configured to incise tissue captured by said surgical stapling instrument; and

a plurality of staple drivers configured to drive said staples out of said staple cavities and toward said anvil, wherein said firing drive comprises a threaded output shaft portion threadably received within said nut portion of said firing bar, and wherein upon firing said surgical stapling instrument, said firing bar drives said staple drivers and said knife toward said anvil.

14. A surgical stapling instrument, comprising:

a shaft assembly comprising a drive shaft;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to the said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main drive operably engaged with said drive shaft and configured to receive rotary motions therefrom;

a closure drive configured to be selectively driven by said main drive, wherein, when driven, said closure drive is configured to move said second jaw;

a firing drive configured to be selectively driven by said main drive, wherein, when driven, said firing drive is configured to fire said staples, wherein said firing drive comprises:

a first firing shaft; and

a second firing shaft, wherein said first firing shaft is received within said second firing shaft such that, upon approximation of said first jaw and said second jaw, said first firing shaft and said second firing shaft are configured to maintain a drivable relationship upon relative longitudinal movement between said first firing shaft and said second firing shaft; and

a shifting assembly configured to shift between the selective drivability of said closure drive and said firing drive.

15. The surgical stapling instrument of claim 14 , wherein said second firing shaft comprises a closure frame engagement feature configured to ground said second firing shaft to a closure frame.

16. A surgical stapling attachment, comprising:

a shaft assembly comprising a drive shaft configured to receive and transmit rotary motion from an instrument interface;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main rotary drive operably engaged with said drive shaft and configured to transmit the rotary motion received therefrom to said end effector assembly;

a closure rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said closure rotary drive is configured to approximate said first jaw and said second jaw;

a firing rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said firing rotary drive is configured to fire the surgical stapling attachment; and

a shifting mechanism configured to shift between the selective drivability of said closure rotary drive and said firing rotary drive.

17. The surgical stapling attachment of claim 16 , wherein said shifting mechanism is driven by an electric motor.

18. A surgical stapling attachment, comprising:

a shaft assembly comprising a drive shaft configured to receive and transmit rotary motion from an instrument interface;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples; and

a drive system, comprising:

a main rotary drive operably engaged with said drive shaft and configured to transmit the rotary motion received therefrom to said end effector assembly;

a closure rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said closure rotary drive is configured to approximate said first jaw and said second jaw;

a firing rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said firing rotary drive is configured to fire the surgical stapling attachment; and

a shifting mechanism configured to shift between the selective drivability of said closure rotary drive and said firing rotary drive, wherein said shifting mechanism is configured to permit said main rotary drive to drive both said closure rotary drive and said firing rotary drive simultaneously.

19. A surgical stapling attachment, comprising:

a shaft assembly comprising a drive shaft configured to receive and transmit rotary motion from an instrument interface;

an articulation joint; and

an end effector assembly attached to said shaft assembly by said articulation joint such that said end effector assembly is configured to be articulated relative to said shaft assembly, wherein said end effector assembly comprises:

a first jaw;

a second jaw movable relative to said first jaw;

a cartridge body comprising a plurality of staple cavities;

a plurality of staples;

an anvil configured to deform said staples;

a drive system, comprising:

a main rotary drive operably engaged with said drive shaft and configured to transmit the rotary motion received therefrom to said end effector assembly;

a closure rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said closure rotary drive is configured to approximate said first jaw and said second jaw;

a firing rotary drive configured to be selectively driven by said main rotary drive, wherein, when driven, said firing rotary drive is configured to fire the surgical stapling attachment; and

a shifting mechanism configured to shift between the selective drivability of said closure rotary drive and said firing rotary drive; and

a tissue-retention pin mechanism configured to be deployed during an initial drive stage of said closure rotary drive.

20. The surgical stapling attachment of claim 19 , wherein the first jaw comprises a closure frame comprising corresponding slots engaged with said tissue-retention pin mechanism to automatically control said tissue-retention pin mechanism during actuation of said closure rotary drive.

21. A surgical stapling attachment, comprising:

a drive shaft configured to transmit rotary control motions from a source of said rotary control motions;

an articulation joint; and

an end effector assembly, comprising:

a first jaw;

a second jaw moveable relative to said first jaw;

a staple cartridge;

a plurality of staples; and

a drive system, comprising:

an input operably engaged with said drive shaft;

a closure drive configured to be selectively driven by said input, wherein, when driven, said closure drive is configured to move said second jaw toward said first jaw;

a firing drive configured to be selectively driven by said input, wherein, when driven, said firing drive is configured to fire said plurality of staples; and

means for shifting between the selective drivability of exclusively said closure drive, exclusively said firing drive, and cooperatively said closure drive and said firing drive.

22. The surgical stapling attachment of claim 21 , wherein said end effector assembly further comprises an automatic tissue-retention pin system.

23. The surgical stapling attachment of claim 21 , wherein said means comprises a shifting assembly driven by an electric motor.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056983/0569 →
CHANGE OF NAME Recorded Dec 14, 2017
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 045603/0712 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2016
From: SHELTON, FREDERICK E., IV; NALAGATLA, ANIL K.; HARRIS, JASON L.; HENSEL, ADAM D.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 038928/0965 →
Continuity (1)
Related Publication 20170281170A1 · Oct 5, 2017
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