IP Library › Granted Patent US 12,294,086
Granted Patent B2
US 12,294,086 · App. 16/938,862 · Granted May 6, 2025

Low cost metal electrodes

Inventors: Jocelyn Marie Newhouse (Somerville, MA); Jarrod David Milshtein (Cambridge, MA); Rupak Chakraborty (Brookline, MA); Amelie Nina Kharey (Cambridge, MA); William Henry Woodford (Cambridge, MA); Yet-Ming Chiang (Weston, MA); Michael Gibson (Philadelphia, PA); Annelise Christine Thompson (Medford, MA); Weston Smith (Boston, MA); Joseph Anthony Pantano (Canton, MA); Isabella Caruso (Cambridge, MA); Benjamin Thomas Hultman (Somerville, MA); Max Rae Chu (Brookline, MA); Liang Su (Medfield, MA); Nicholas Perkins (Cambridge, MA); Florian Wehner (Brookline, MA); Rebecca Eisenach (Somerville, MA); Mitchell Terrance Westwood (Cambridge, MA); Tristan Gilbert (Evergreen, CO); Andrew Liotta (Cambridge, MA); Thomas Conry (San Francisco, CA); Rachel Elizabeth Mumma (Somerville, MA); Brandon Uber (Boston, MA); Eric Weber (Pittsburgh, PA); Danielle Cassidy Smith (Cambridge, MA); Brooke Wojeski (Somerville, MA)
Assignee: FORM ENERGY, INC.
H01M4/58H01M4/0438H01M4/628H01M4/661H01M10/26H01M2004/021
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Quick Facts
Patent No.
US 12,294,086
App. No.
16/938,862
Granted
May 6, 2025
Kind
B2
Abstract

Systems and methods of the various embodiments may provide metal electrodes for electrochemical cells. In various embodiments, the electrodes may comprise iron. Various methods may enable achieving high surface area with low cost for production of metal electrodes, such as iron electrodes.

Claims (36)

1. A battery comprising:

a first electrode;

an electrolyte comprising a molybdate anion and a sulfide anion; and

a second electrode,

wherein at least one of the first electrode and the second electrode comprises iron agglomerates, and wherein the electrolyte is infiltrated between the iron agglomerates.

2. The battery of claim 1 , wherein the electrolyte comprises a soluble sulfide.

3. The battery of claim 1 , wherein at least one of the first electrode and the second electrode further comprises a solid sulfide.

4. The battery of claim 1 , wherein at least one of the first electrode or the second electrode is subjected to a compressive load.

5. The battery of claim 4 , wherein the compressive load is applied on one side of at least one of the first electrode or second electrode by a current collecting member.

6. The battery of claim 1 , wherein the iron agglomerates comprise at least one of magnetite, hematite, or wustite.

7. The battery of claim 1 , wherein the electrolyte comprises a corrosion inhibitor.

8. The battery of claim 1 , wherein the iron agglomerates have an average length ranging from about 50 um to about 50 mm.

9. The battery of claim 1 , wherein the iron agglomerates have an average internal porosity ranging from about 10% to about 90% by volume.

10. The battery of claim 1 , wherein the iron agglomerates have an average specific surface area ranging from about 0.1 m 2 /g to about 25 m 2 /g.

11. The battery of claim 1 , wherein the electrolyte comprises 1-octanethiol.

12. The battery of claim 1 , wherein the iron agglomerates are supported within a metal textile mesh providing compressive force and current collection for the iron agglomerates.

13. The battery of claim 1 , wherein the iron agglomerates are bonded to one another and bonded to a current collector.

14. A bulk energy storage system, comprising:

one or more batteries, wherein at least one of the one or more batteries comprises:

a first electrode;

an electrolyte comprising a molybdate anion, and a sulfide anion; and

a second electrode,

wherein at least one of the first electrode and the second electrode comprises iron agglomerates, and wherein the electrolyte is infiltrated between the iron agglomerates.

15. The bulk energy storage system of claim 14 , wherein the bulk energy storage system is a long duration energy storage (LODES) system.

16. The bulk energy storage system of claim 14 , wherein the electrolyte comprises a soluble sulfide.

17. The bulk energy storage system of claim 14 , wherein at least one of the first electrode and the second electrode further comprises a solid sulfide.

18. The bulk energy storage system of claim 14 , wherein at least one of the first electrode or the second electrode is subjected to a compressive load.

19. The bulk energy storage system of claim 18 , wherein the compressive load is applied on one side of at least one of the first electrode or second electrode by a current collecting member.

20. The bulk energy storage system of claim 14 , wherein the iron agglomerates comprise at least one of magnetite, hematite, or wustite.

21. The bulk energy storage system of claim 14 , wherein the electrolyte comprises a corrosion inhibitor.

22. The bulk energy storage system of claim 14 , wherein the iron agglomerates have an average length ranging from about 50 um to about 50 mm.

23. The bulk energy storage system of claim 14 , wherein the iron agglomerates have an average internal porosity ranging from about 10% to about 90% by volume.

24. The bulk energy storage system of claim 14 , wherein the iron agglomerates have an average specific surface area ranging from about 0.1 m 2 /g to about 25 m 2 /g.

25. The bulk energy storage system of claim 14 , wherein the electrolyte comprises 1-octanethiol.

26. The bulk energy storage system of claim 25 , wherein the iron agglomerates are supported within a metal textile mesh providing compressive force and current collection for the iron agglomerates.

27. The bulk energy storage system of claim 25 , wherein the iron agglomerates are bonded to one another and bonded to a current collector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2022
From: NEWHOUSE, JOCELYN MARIE; MILSHTEIN, JARROD DAVID; CHAKRABORTY, RUPAK; KHAREY, AMELIE NINA; WOODFORD, WILLIAM HENRY; CHIANG, YET-MING; GIBSON, MICHAEL; THOMPSON, ANNELISE CHRISTINE; SMITH, WESTON; PANTANO, JOSEPH ANTHONY; CARUSO, ISABELLA; HULTMAN, BENJAMIN THOMAS; CHU, MAX RAE; SU, LIANG; PERKINS, NICHOLAS; WEHNER, FLORIAN; EISENACH, REBECCA; WESTWOOD, MITCHELL TERRANCE; GILBERT, TRISTAN; LIOTTA, ANDREW HAYNES; CONRY, THOMAS; MUMMA, RACHEL ELIZABETH; UBER, BRANDON; WEBER, ERIC; SMITH, DANIELLE CASSIDY; WOJESKI, BROOKE
To: FORM ENERGY, INC.,
Reel/Frame 059343/0719 →
Continuity (3)
Provisional Application 63021566 · May 7, 2020
Provisional Application 62879126 · Jul 26, 2019
Related Publication 20210028457A1 · Jan 28, 2021
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