IP Library Granted Patent US 12,424,962
Granted Patent B2
US 12,424,962 · App. 18/348,255 · Granted Sep 23, 2025

Pulsed electric machine control with soft start and end

Inventor: Andrew W. Phillips (Rochester, MI)
Assignee: Tula eTechnology, Inc.
H02P27/085H02M1/0025H02M1/36
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Quick Facts
Patent No.
US 12,424,962
App. No.
18/348,255
Granted
Sep 23, 2025
Kind
B2
Abstract

An electric machine controller arranged to direct a power converter to cause a pulsed operation of an electric machine in selected operational ranges to deliver a desired output and to cause a continuous operation of the electric machine in selected operational ranges is provided. A ramp generator is adapted to provide a ramping between the pulsed operation and the continuous operation.

Claims (27)

1. An electric machine controller arranged to direct a power converter to cause a pulsed operation of an electric machine in selected operational ranges to deliver a desired output and to cause a continuous operation of the electric machine in selected operational ranges, wherein the electric machine controller comprises a ramp generator, wherein the ramp generator is adapted to provide a ramping between the pulsed operation that provides a constant pulsed torque and the continuous operation that provides a continuous torque wherein the ramping provides at least two ramped pulses between the constant pulsed torque and the continuous torque, and wherein the at least two ramped pulses have at least one of different frequencies, different periods, and different magnitudes from each other and the constant pulsed torque.

2. The electric machine controller, as recited in claim 1 , wherein the ramping is a ramping from the continuous operation to the pulsed operation and from the pulsed operation to the continuous operation.

3. The electric machine controller, as recited in claim 1 , wherein the ramping ramps both magnitude and frequency, wherein the at least two ramped pulses have different frequencies and different magnitudes from each other and the constant pulsed torque.

4. The electric machine controller, as recited in claim 1 , wherein the ramp generator is adapted to reduce noise, vibration, and harshness when transitioning between pulsed operation and continuous operation.

5. The electric machine controller, as recited in claim 1 , wherein the ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque is at least one of linear ramping, asymptotic function ramping, quadratic function ramping, and square root function ramping.

6. The electric machine controller, as recited in claim 1 , wherein the ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque is over a time duration of between 100 ms and 500 ms.

7. The electric machine controller, as recited in claim 1 , wherein the ramp generator is adapted to provide the ramping between the pulsed operation and the continuous operation, wherein a time period for ramping from the continuous operation to the pulsed operation is not equal to a time period for ramping from the pulsed operation to the continuous operation.

8. A system comprising:

an electric machine;

a power converter; and

an electric machine controller arranged to direct the power converter to cause a pulsed operation of the electric machine in selected operational ranges to deliver a desired output and to cause a continuous operation of the electric machine in selected operational ranges, wherein the electric machine controller comprises a ramp generator, wherein the ramp generator is adapted to provide a ramping between the pulsed operation that provides a constant pulsed torque and the continuous operation that provides a continuous torque wherein the ramping provides at least two ramped pulses between the constant pulsed torque and the continuous torque, and wherein the at least two ramped pulses have at least one of different frequencies, different periods, and different magnitudes from each other and the constant pulsed torque.

9. The system, as recited in claim 8 , wherein the electric machine is a motor, and the power converter includes an inverter.

10. The system, as recited in claim 8 , wherein the electric machine is a generator, and the power converter includes a rectifier.

11. The system, as recited in claim 8 , wherein the electric machine is configured to operate as a motor/generator.

12. The system, as recited in claim 8 , wherein the ramping is a ramping from the continuous operation to the pulsed operation and from the pulsed operation to the continuous operation.

13. The system, as recited in claim 8 , wherein the ramping ramps both magnitude and frequency, wherein the at least two ramped pulses have different frequencies and different magnitudes from each other and the constant pulsed torque.

14. The system, as recited in claim 8 , wherein the ramp generator is adapted to reduce noise, vibration, and harshness when transitioning between pulsed operation and continuous operation.

15. The system, as recited in claim 8 , wherein the ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque is at least one of linear ramping, asymptotic function ramping, quadratic function ramping, and square root function ramping.

16. The system, as recited in claim 8 , wherein the ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque is over a time duration of between 100 ms and 500 ms.

17. The system, as recited in claim 8 , wherein the ramp generator is adapted to provide the ramping between the pulsed operation and the continuous operation, wherein a time period for ramping from the continuous operation to the pulsed operation is not equal to a time period for ramping from the pulsed operation to the continuous operation.

18. A method for controlling an electric machine by an electric machine controller arranged to direct a power converter to cause a pulsed operation of the electric machine in selected operational ranges to deliver a desired output and to cause a continuous operation of the electric machine in selected operational ranges, comprising providing ramping between the pulsed operation that provides a constant pulsed torque and the continuous operation that provides a continuous torque wherein the ramping provides at least two ramped pulses between the constant pulsed torque and the continuous torque, and wherein the at least two ramped pulses have at least one of different frequencies, different periods, and different magnitudes from each other and the constant pulsed torque.

19. The method, as recited in claim 18 , wherein the providing ramping provides a ramping from the continuous operation to the pulsed operation and from the pulsed operation to the continuous operation.

20. The method, as recited in claim 18 , wherein the providing the ramping ramps both magnitude and frequency, wherein the at least two ramped pulses have different frequencies and different magnitudes from each other and the constant pulsed torque.

21. The method, as recited in claim 18 , wherein the providing the ramping is adapted to reduce noise, vibration, and harshness when transitioning between pulsed operation and continuous operation.

22. The method, as recited in claim 18 , wherein the providing ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque provides at least one of linear ramping, asymptotic function ramping, quadratic function ramping, and square root function ramping.

23. The method, as recited in claim 18 , wherein the ramping between the continuous operation, the at least two ramped pulses, and the constant pulsed torque is over a time duration of between 100 ms and 500 ms.

24. The method, as recited in claim 18 , wherein a time period for ramping from the continuous operation to the pulsed operation is not equal to a time period for ramping from the pulsed operation to the continuous operation.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2023
From: PHILLIPS, ANDREW W.
To: TULA ETECHNOLOGY, INC.
Reel/Frame 064340/0333 →
Continuity (4)
Continuation PCTUS2023026497 · Jun 28, 2023
Continuation In Part 18305776 · Apr 24, 2023
Provisional Application 63390196 · Jul 18, 2022
Related Publication 20240022200A1 · Jan 18, 2024
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