IP Library Granted Patent US 9,735,444
Granted Patent B2
US 9,735,444 · App. 14/731,667 · Granted Aug 15, 2017

Hard carbon composite for alkali metal-ion batteries

Inventors: Xiulei Ji (Corvallis, OR); Wei Luo (Corvallis, OR); Clement Bommier (Corvallis, OR); Yuhao Lu (Vancouver, WA); Sean Vail (Vancouver, WA); Jong-Jan Lee (Camas, WA)
Assignees: Oregon State University; Sharp Laboratories of America
H01M10/0525C01B31/0476C01B31/0484H01M4/133H01M4/364H01M4/587H01M4/622H01M4/625H01M10/054Y10T29/49108
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Quick Facts
Patent No.
US 9,735,444
App. No.
14/731,667
Granted
Aug 15, 2017
Kind
B2
Abstract

A method is provided for fabricating a graphene-doped, carbohydrate-derived hard carbon (G-HC) composite material for alkali metal-ion batteries. The method provides graphene oxide (GO) dispersed in an aqueous solution. A carbohydrate is dissolved into the aqueous solution and subsequently the water is removed to create a precipitate. In one aspect, the carbohydrate is sucrose. The precipitate is dehydrated and exposed to a thermal treatment of less than 1200 degrees C. to carbonize the carbohydrate. The result is the formation of a graphene-doped, carbohydrate-derived hard carbon (G-HC) composite. Typically, the G-HC composite is made up of graphene in the range of 0.1 and 20% by weight (wt %), and HC in the range of 80 to 99.9 wt %. The G-HC composite has a specific surface area of less than 10 square meters per gram (m 2 /g). A G-HC composite suitable for use in alkali metal-ion batteries electrodes is also provided.

Claims (32)

1. A method for fabricating a graphene-doped, carbohydrate-derived hard carbon composite material for alkali metal-ion batteries, the method comprising:

providing graphene oxide (GO) dispersed in an aqueous solution;

dissolving a carbohydrate into the aqueous solution;

removing water to create a precipitate;

dehydrating the precipitate;

exposing the precipitate to a thermal treatment; and,

forming a graphene-doped carbohydrate-derived hard carbon (G-HC) composite.

2. The method of claim 1 wherein forming the G-HC composite includes forming a G-HC composite comprising graphene in a range of 0.1 and 20% by weight (wt %) and HC in a range of 80 to 99.9 wt %.

3. The method of claim 1 further comprising:

in response to the thermal treatment, carbonizing the carbohydrate.

4. The method of claim 1 wherein adding the carbohydrate to the aqueous solution includes adding sucrose to the aqueous solution.

5. The method of claim 1 wherein exposing the precipitate to the thermal treatment includes exposing the precipitate to a temperature of less than 1200 degrees Centigrade (C).

6. The method of claim 5 wherein exposing the precipitate to the thermal treatment includes performing the thermal treatment in an inert gas environment using a gas selected from a group consisting of nitrogen and argon.

7. The method of claim 1 wherein forming the G-HC composite includes the G-HC composite having a specific surface area (SSA) of less than 10 square meters per gram (m 2 /g).

8. The method of claim 1 wherein dispersing the GO into the aqueous solution includes performing a process selected from a group consisting of sonication and stirring.

9. The method of claim 1 wherein dehydrating the precipitate includes heating at a temperature of less than 250 degrees C.

10. A graphene-doped, carbohydrate-derived hard carbon composite battery electrode, the battery electrode comprising:

a current collector;

carbonaceous materials overlying the current collector comprising:

a graphene-doped, carbohydrate-derived hard carbon (G-HC) composite; and,

a binder material.

11. The battery electrode of claim 10 wherein the ratio of G-HC composite to the carbonaceous materials is in a range of 70 to 100% by weight (wt %).

12. The battery electrode of claim 10 wherein the carbonaceous materials further comprise a conductive carbon additive.

13. The battery electrode of claim 12 wherein the ratio of conductive carbon additive in the carbonaceous materials is in a range of 0 to 30 wt %.

14. The battery electrode of claim 10 wherein the ratio of binder material to the carbonaceous materials is in a range of 3 to 20 wt %.

15. The battery electrode of claim 10 wherein the binder material includes a polymer.

16. The battery electrode of claim 10 wherein the G-HC composite is a graphene-doped, sucrose-derived hard carbon composite.

17. The battery electrode of claim 10 wherein the G-HC composite has a specific surface area (SSA) of less than 10 square meters per gram (m 2 /g).

18. A composite material for use as an alkali metal-ion battery electrode, the composite material comprising:

graphene-doped, carbohydrate-derived hard carbon composite.

19. The composite material of claim 18 wherein the graphene-doped, carbohydrate-derived hard carbon composite is a graphene-doped sucrose-derived hard carbon composite.

20. The composite material of claim 18 wherein the G-HC composite has a specific surface area (SSA) of less than 10 square meters per gram (m 2 /g).

Assignments (4)
CONFIRMATORY LICENSE Recorded Mar 18, 2026
From: OREGON STATE UNIVERSITY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 075172/0098 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2020
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 054537/0950 →
CONFIRMATORY LICENSE Recorded Oct 2, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043751/0227 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2017
From: JI, XIULEI; LUO, WEI; BOMMIER, CLEMENT; LU, YUHAO; VAIL, SEAN; LEE, JONG-JAN
To: OREGON STATE UNIVERSITY; SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 042869/0651 →
Continuity (20)
Continuation In Part 14271498 · May 7, 2014
Continuation In Part 14230882 · Mar 31, 2014
Continuation In Part 14198755 · Mar 6, 2014
Continuation In Part 14198702 · Mar 6, 2014
Continuation In Part 14198663 · Mar 6, 2014
Continuation In Part 14193782 · Feb 28, 2014
Continuation In Part 14193501 · Feb 28, 2014
Continuation In Part 14174171 · Feb 6, 2014
Continuation In Part 14067038 · Oct 30, 2013
Continuation In Part 14059599 · Oct 22, 2013
Continuation In Part 13907892 · Jun 1, 2013
Continuation In Part 13897492 · May 20, 2013
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Provisional Application 62009069 · Jun 6, 2014
Related Publication 20150270547A1 · Sep 24, 2015