IP Library › Granted Patent US 12,406,865
Granted Patent B2
US 12,406,865 · App. 17/365,931 · Granted Sep 2, 2025

Substrate carrier with array of independently controllable heater elements

Inventors: Steven E. Babayan (Los Altos, CA); Phillip Criminale (Livermore, CA); Zhiqiang Guo (Sunnyvale, CA)
Assignee: Applied Materials, Inc.
H01L21/67103H01L21/67069H01L21/67248H05B1/0233H05B2203/035
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,406,865
App. No.
17/365,931
Granted
Sep 2, 2025
Kind
B2
Abstract

A substrate carrier is described with an array of independently controllable heater elements. In one example an apparatus includes a substrate carrier to carry a substrate for processing, a plurality of resistive heating elements in the carrier to heat the substrate by heating the carrier, a power supply to supply power to the heating elements, a power controller to provide a control signal, the control signal to control an amount of current applied to each of the heating elements, and a plurality of power interfaces in the carrier each coupled to a heating element to receive the power from the power supply and the control signal from the controller and to modulate the power applied to a respective coupled heating element in response to the control signal.

Claims (17)

1. A method comprising:

supplying power to a plurality of heating elements from a common power supply, the heating elements being in a substrate support to heat a substrate by heating the substrate support, the substrate support to carry the substrate during processing;

generating a control signal from a power controller to control an amount of current applied to each of the heating elements;

receiving the power from the power supply at each of a plurality of power interfaces in the substrate support each coupled to a heating element;

receiving the control signal at each of the plurality of power interfaces, the receiving comprising receiving the control signal from the power controller at a carrier controller embedded in the substrate support, wherein the control signal is a serial packetized control signal and generating a unique control signal to each heating interface from the carrier controller; and

modulating the power applied to a respective coupled heating element by a respective power interface in response to the control signal.

2. The method of claim 1 , further comprising receiving instructions at the power controller from a program operating on a terminal to change a power modulation to a heating element of the plurality of heating elements and changing the control signal at the power controller in response to a received instruction.

3. The method of claim 1 , wherein the control signal from the power controller is an optical signal.

4. The method of claim 1 , further comprising:

measuring a voltage of the common power supply;

measuring a current of the common power supply;

generating a control signal to change a power state of a selected one of the heating elements;

measuring a current of the common power supply after changing the power state;

determining a difference of the first and second current measurement; and

determining a temperature of the selected one of the heating elements using the determined current measurement difference.

5. The method of claim 1 , wherein the substrate support is a chuck.

6. The method of claim 5 , wherein the chuck is an electrostatic chuck.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2021
From: BABAYAN, STEVEN E.; CRIMINALE, PHILLIP; GUO, ZHIQIANG
To: APPLIED MATERIALS, INC.
Reel/Frame 056743/0921 →
Continuity (2)
Division 15241326 · Aug 19, 2016
Related Publication 20210335631A1 · Oct 28, 2021
References Cited (81)
US 4818327A · Davis et al. · 1989 [cited by applicant]
US 5610650A · Itoh · 1997 [cited by applicant]
US 5846073A · Weaver · 1998 [cited by applicant]
US 6403491B1 · Liu · 2002 [cited by examiner]
US 6469283B1 · Burkhart · 2002 [cited by examiner]
US 6496749B1 · Yamaguchi · 2002 [cited by examiner]
US 6580059B1 · Kanno · 2003 [cited by examiner]
US 7612311B2 · Norton et al. · 2009 [cited by applicant]
US 9029740B2 · Aguilar · 2015 [cited by examiner]
US 9307578B2 · Pease · 2016 [cited by applicant]
US 11823874B2 · Galstyan · 2023 [cited by examiner]
US 12094695B2 · Ni · 2024 [cited by examiner]
US 20040081439A1 · Kholodenko et al. · 2004 [cited by applicant]
US 20060037701A1 · Koshiishi · 2006 [cited by examiner]
US 20080017104A1 · Matyushkin et al. · 2008 [cited by applicant]
US 20080116180A1 · Norton et al. · 2008 [cited by applicant]
US 20080197780A1 · Yamazawa · 2008 [cited by examiner]
US 20090014323A1 · Yendler · 2009 [cited by examiner]
US 20120048467A1 · Mahadeswaraswamy et al. · 2012 [cited by applicant]
US 20120097661A1 · Singh · 2012 [cited by applicant]
US 20120111500A1 · Nagayama · 2012 [cited by examiner]
US 20120219921A1 · Shibagaki et al. · 2012 [cited by applicant]
US 20120221138A1 · Hong · 2012 [cited by applicant]
US 20130098895A1 · Swanson et al. · 2013 [cited by applicant]
US 20130161305A1 · Ptasienski · 2013 [cited by examiner]
US 20130220989A1 · Pease et al. · 2013 [cited by applicant]
US 20130270250A1 · Pease · 2013 [cited by examiner]
US 20130277339A1 · Willwerth · 2013 [cited by examiner]
US 20140048529A1 · Pease · 2014 [cited by examiner]
US 20140120732A1 · Matsumoto · 2014 [cited by examiner]
US 20140144876A1 · Nakagawa · 2014 [cited by examiner]
US 20140154819A1 · Gaff · 2014 [cited by examiner]
US 20140206108A1 · Kiyama · 2014 [cited by applicant]
US 20140263274A1 · Singh · 2014 [cited by applicant]
US 20150116689A1 · Lee · 2015 [cited by examiner]
US 20150132863A1 · Oohashi · 2015 [cited by examiner]
US 20150155193A1 · Hsu · 2015 [cited by examiner]
US 20150219499A1 · Waldmann et al. · 2015 [cited by applicant]
US 20150226611A1 · Busche et al. · 2015 [cited by applicant]
US 20150228513A1 · Parkhe · 2015 [cited by examiner]
US 20150262793A1 · Okunishi et al. · 2015 [cited by applicant]
US 20150332942A1 · Peh et al. · 2015 [cited by applicant]
US 20160027678A1 · Parkhe · 2016 [cited by examiner]
US 20160035544A1 · Lubomirsky et al. · 2016 [cited by applicant]
US 20160104605A1 · Hiroki · 2016 [cited by applicant]
US 20160149733A1 · Criminale · 2016 [cited by examiner]
US 20160198524A1 · Pease et al. · 2016 [cited by applicant]
US 20160240366A1 · Engelhardt et al. · 2016 [cited by applicant]
US 20160370788A1 · Bailey, III et al. · 2016 [cited by applicant]
US 20160370795A1 · Musselman et al. · 2016 [cited by applicant]
US 20160370796A1 · Musselman et al. · 2016 [cited by applicant]
US 20160372352A1 · Wu et al. · 2016 [cited by applicant]
US 20160372355A1 · Zhang et al. · 2016 [cited by applicant]
US 20170140957A1 · Kitagawa · 2017 [cited by applicant]
CN 103854947A · 2014 [cited by applicant]
JP 2014525664 · 2014 [cited by applicant]
JP 2015084350 · 2015 [cited by applicant]
JP 2015216254 · 2015 [cited by applicant]
JP 2014112672 · 2020 [cited by applicant]
KR 1020140070494 · 2014 [cited by applicant]
KR 1020160078332 · 2016 [cited by applicant]
KR 20160078332A · 2016 [cited by examiner]
WO WO2015119734 · 2015 [cited by applicant]
Official Action from Chinese Patent Application No. 201780050548.9 dated Nov. 11, 2002, 11 pgs. [cited by applicant]
Official Letter from Taiwan Patent Application No. 106127525 dated Aug. 9, 2021, 11 pgs. [cited by applicant]
International Search Report and Written Opinion from PCT/US2017/045988 mailed Nov. 17, 2017, 10 pgs. [cited by applicant]
International Preliminary Report on Patentability from PCT/US2017/045988 mailed Feb. 28, 2019, 7 pgs. [cited by applicant]
Non-Final Office Action from U.S. Appl. No. 15/241,326 dated Jan. 10, 2019, 26 pgs. [cited by applicant]
Final Office Action from U.S. Appl. No. 15/241,326 dated Apr. 25, 2019, 17 pgs. [cited by applicant]
Non-Final Office Action from U.S. Appl. No. 15/241,326 dated Jul. 29, 2019, 18 pgs. [cited by applicant]
Final Office Action from U.S. Appl. No. 15/241,326 dated Dec. 12, 2019, 20 pgs. [cited by applicant]
Non-Final Office Action from U.S. Appl. No. 15/241,326 dated Mar. 19, 2020, 19 pgs. [cited by applicant]
Notice to File a Response (Preliminary Rejection) from Korean Patent Application No. 10-2019-7007647 dated May 28, 2020, 7 pgs. [cited by applicant]
Final Office Action from U.S. Appl. No. 15/241,326 dated Jun. 26, 2020, 20 pgs. [cited by applicant]
Notice of Reasons for Rejection from Japanese Patent Application No. 2019-509505 dated Jun. 30, 2020, 17 pgs. [cited by applicant]
Non-Final Office Action from U.S. Appl. No. 15/241,326 dated Oct. 16, 2020, 23 pgs. [cited by applicant]
Notice of Final Rejection from Korean Patent Application No. 10-2019-7007647 dated Nov. 23, 2020, 7 pgs. [cited by applicant]
Official Letter from Taiwan Patent Application No. 106127525 dated Jan. 14, 2021, 12 pgs. [cited by applicant]
Preliminary Rejection from Korean Patent Application No. 10-2019-7007647 dated Jan. 26, 2021, 8 pgs. [cited by applicant]
Final Office Action from U.S. Appl. No. 15/241,326 dated Apr. 1, 2021, 27 pgs. [cited by applicant]
Notice of Reasons for Rejection from Japanese Patent Application No. 2019-509505 dated Apr. 12, 2021, 6 pgs. [cited by applicant]