IP Library Granted Patent US 9,742,027
Granted Patent B2
US 9,742,027 · App. 14/656,808 · Granted Aug 22, 2017

Anode for sodium-ion and potassium-ion batteries

Inventors: Sean Vail (Vancouver, WA); Yuhao Lu (Vancouver, WA); Long Wang (Vancouver, WA); Motoaki Nishijima (Kanmaki-tyo, JP); Jong-Jan Lee (Camas, WA)
Assignee: Sharp Laboratories of America, Inc.
H01M10/054C01C3/11H01M4/0404H01M4/0471H01M4/131H01M4/133H01M4/1391H01M4/1393H01M4/364H01M4/366H01M4/38H01M4/483H01M4/58H01M4/587H01M4/622H01M4/625H01M2004/021
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Quick Facts
Patent No.
US 9,742,027
App. No.
14/656,808
Granted
Aug 22, 2017
Kind
B2
Abstract

A first method for fabricating an anode for use in sodium-ion and potassium-ion batteries includes mixing a conductive carbon material having a low surface area, a hard carbon material, and a binder material. A carbon-composite material is thus formed and coated on a conductive substrate. A second method for fabricating an anode for use in sodium-ion and potassium-ion batteries mixes a metal-containing material, a hard carbon material, and binder material. A carbon-composite material is thus formed and coated on a conductive substrate. A third method for fabricating an anode for use in sodium-ion and potassium-ion batteries provides a hard carbon material having a pyrolyzed polymer coating that is mixed with a binder material to form a carbon-composite material, which is coated on a conductive substrate. Descriptions of the anodes and batteries formed by the above-described methods are also provided.

Claims (42)

1. A sodium-ion or potassium-ion battery, the battery comprising:

a transition metal hexacyanometallate (TMHCM) cathode;

a non-aqueous electrolyte;

an anode comprising:

a conductive substrate;

a carbon-composite material overlying the conductive substrate comprising:

a hard carbon material;

a conductive carbon material having a low surface area;

a binder material;

wherein a carbon-composite material is defined herein as a mixture of two or more different materials, in which at least one material is a carbon material; and,

an ion-permeable membrane separating the anode from the cathode.

2. A sodium-ion or potassium-ion battery, the battery comprising:

a transition metal hexacyanometallate (TMHCM) cathode;

a non-aqueous electrolyte;

an anode comprising:

a conductive substrate;

a carbon-composite material overlying the conductive substrate comprising:

a hard carbon material;

a metal-containing material;

a binder material;

wherein a carbon-composite material is defined herein as a mixture of two or more different materials, in which at least one material is a carbon material; and,

an ion-permeable membrane separating the anode from the cathode.

3. A sodium-ion or potassium-ion battery, the battery comprising:

a transition metal hexacyanometallate (TMHCM) cathode;

a non-aqueous electrolyte;

an anode comprising:

a conductive substrate;

a carbon-composite material overlying the conductive substrate comprising a hard carbon material with a pyrolyzed polymer coating;

a binder material;

wherein a carbon-composite material is defined herein as a mixture of two or more different materials, in which at least one material is a carbon material; and,

an ion-permeable membrane separating the anode from the cathode.

4. A sodium-ion or potassium-ion battery, the battery comprising:

a transition metal hexacyanometallate (TMHCM) cathode;

a non-aqueous electrolyte;

an anode comprising:

a conductive substrate;

a carbon-composite material overlying the conductive substrate comprising:

a hard carbon material;

a metal-containing material, excluding materials capable of forming an alloy with sodium and potassium, wherein an alloy is defined as a substance composed of two or more metals, or of a metal or metals with a nonmetal;

a binder material;

wherein a carbon-composite material is defined herein as a mixture of two or more different materials, in which at least one material is a carbon material; and,

an ion-permeable membrane separating the anode from the cathode.

Assignments (3)
CONFIRMATORY LICENSE Recorded Oct 2, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043751/0508 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 043467/0052 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2015
From: VAIL, SEAN; LU, YUHAO; WANG, LONG; NISHIJIMA, MOTOAKI; LEE, JONG-JAN
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 035159/0398 →
Continuity (24)
Continuation In Part 14472228 · Aug 28, 2014
Continuation In Part 14340141 · Jul 24, 2014
Continuation In Part 14320352 · Jun 30, 2014
Continuation In Part 14271498 · May 7, 2014
Continuation In Part 14230882 · Mar 31, 2014
Continuation In Part 14198755 · Mar 6, 2014
Continuation In Part 14198702 · Mar 6, 2014
Continuation In Part 14198663 · Mar 6, 2014
Continuation In Part 14193782 · Feb 28, 2014
Continuation In Part 14193501 · Feb 28, 2014
Continuation In Part 14174171 · Feb 6, 2014
Continuation In Part 14067038 · Oct 30, 2013
Continuation In Part 14059599 · Oct 22, 2013
Continuation In Part 13907892 · Jun 1, 2013
Continuation In Part 13897492 · May 20, 2013
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Provisional Application 62009069 · Jun 6, 2014
Provisional Application 62008869 · Jun 6, 2014
Related Publication 20160028086A1 · Jan 28, 2016