IP Library Granted Patent US 9,531,002
Granted Patent B2
US 9,531,002 · App. 14/668,788 · Granted Dec 27, 2016

Transition metal cyanometallate cathode battery with metal plating anode

Inventors: Yuhao Lu (Vancouver, WA); Long Wang (Vancouver, WA); Jong-Jan Lee (Camas, WA)
Assignee: Sharp Laboratories of America, Inc.
H01M4/136C01C3/12H01M4/0404H01M4/0452H01M4/1397H01M4/58H01M4/661H01M4/663H01M4/667H01M4/668H01M10/054Y02E60/122
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Quick Facts
Patent No.
US 9,531,002
App. No.
14/668,788
Granted
Dec 27, 2016
Kind
B2
Abstract

A method is provided for cycling power in a transition metal cyanometallate (TMCM) cathode battery. The method provides a battery with a TMCM cathode, an anode, and an electrolyte, where TMCM corresponds to the chemical formula of A X M1 N M2 M (CN) Y -d(H 2 O), where “A” is an alkali or alkaline earth metal, and where M1 and M2 are transition metals. The method charges the battery using a first charging current, or greater. In response to the charging current, a plating of “A” metal is formed overlying a plating surface of the anode. In response to discharging the battery, the “A” metal plating is removed from the anode plating surface. In one aspect, in an initial charging of the battery, a permanent solid electrolyte interphase (SEI) layer is formed overlying the anode plating surface. In subsequent charging and discharging cycles, the permanent SEI layer is maintained overlying the anode plating surface.

Claims (62)

1. A transition metal cyanometallate (TMCM) cathode battery with a metal plating anode, the battery comprising:

a TMCM cathode comprising A X M1 N M2 M N(CN) Y .d(H 2 O),

where “A” is selected from a group of alkali or alkaline earth metals;

where M1 and M2 are transition metals;

where X is in a range of 0 to 4;

where N is in a range of 0 to 2;

where M is in a range of 0 to 2;

where Y is in a range of 1 to 6;

where d is in a range of 0 to 14;

a non-aqueous electrolyte; and,

an anode comprising a plating surface, configured such that no “A” metal overlying the plating surface when the battery is in the discharged state.

2. The battery of claim 1 wherein the anode plating surface includes an overlying layer of “A” metal plating, when the battery is in the charged state.

3. The battery of claim 2 wherein the “A” ions fail to intercalate into the plating surface of the anode when the battery is in the charged state.

4. The battery of claim 2 further comprising:

subsequent to an initial charge, a permanent solid electrolyte interphase (SEI) layer, existing in both the battery charged and battery discharged states, overlying the anode plating surface.

5. The battery of claim 4 wherein the permanent SEI layer is formed over an anode plating surface having an architecture selected from the group consisting of pillars and pores.

6. The battery of claim 5 wherein the pore size is in a range of 0.1 nanometers (nm) to 100 microns.

7. The battery of claim 5 where the pillar diameter is in a range of 0.1 nm to 100 microns, with a distance between pillars in a range of 0.1 nm to 100 microns.

8. The battery of claim 1 wherein the anode plating surface is a material selected from the group consisting of metals, carbonaceous materials, semiconductors, and conductive polymers.

9. The battery of claim 8 wherein the anode further comprises a current collector made from a first electrically conductive material; and,

wherein the anode plating surface is a substrate overlying the current collector, made from a second electrically conductive material.

10. The battery of claim 1 wherein the anode further comprises an ion-permeable barrier with an SEI-free surface, permeable to “A”-ions, coating the anode plating surface.

11. The battery of claim 10 wherein the ion-permeable barrier is selected from the group consisting of beta-alumina, phosphate, thiophosphate, and combinations thereof.

12. The battery of claim 1 further comprising:

an “A”-ion permeable membrane in the electrolyte separating the anode from the cathode; and,

wherein the electrolyte is a liquid electrolyte.

13. The method for cycling power in a transition metal cyanometallate (TMCM) cathode battery, the method comprising:

providing a battery with a TMCM cathode, an anode, and a non-aqueous electrolyte, where TMCM corresponds to the chemical formula of A X M1 N M2 M (CN) Y .d(H 2 O):

where “A” is selected from a group of alkali or alkaline earth metals;

where M1 and M2 are transition metals;

where X is in a range of 0 to 4;

where N is in a range of 0 to 2;

where M is in a range of 0 to 2;

where Y is in a range of 1 to 6;

where d is in a range of 0 to 14;

charging the battery using a charging current;

in response to the charging current, forming a plating of “A” metal overlying a plating surface of the anode;

discharging the battery; and,

in response to discharging the battery, removing the “A” metal plating from the anode plating surface.

14. The method of claim 13 wherein charging the battery includes charging the battery with a charging current greater than a first current level.

15. The method of claim 14 further comprising:

subsequent to discharging the battery, charging the battery with a charging current less than the first current level; and,

“A”-ions intercalating into the anode plating surface.

16. The method of claim 13 further comprising:

in an initial charging of the battery, forming a permanent solid electrolyte interphase (SEI) layer overlying the anode plating surface; and,

in subsequent charging and discharging cycles, maintaining the permanent SEI layer overlying the anode plating surface.

17. The method of claim 16 wherein charging the battery includes the permanent SEI layer passing “A”-ions to the anode plating surface.

18. The method of claim 13 wherein providing the anode includes the anode plating surface being a material selected from the group consisting of metals, carbonaceous materials, semiconductors, and conductive polymers.

19. The method of claim 13 wherein providing the anode includes providing an anode with an ion-permeable barrier, permeable to “A”-ions, coating the anode plating surface; and,

wherein charging the battery includes failing to form an SEI layer overlying the anode plating surface when the battery is being charged.

20. The method of claim 19 wherein the ion-permeable barrier is selected from the group consisting of beta-alumina, phosphate, thiophosphate, and combinations thereof.

21. A transition metal cyanometallate (TMCM) cathode battery with a metal plating anode, the battery comprising:

a TMACM cathode comprising A X M1 N M2 M (CN) Y .d(H 2 O),

where “A” is selected from a group of alkali or alkaline earth metals;

where M1 and M2 are transition metals;

where X is in a range of 0 to 4;

where N is in a range of 0 to 2;

where M is in a range of 0 to 2;

where Y is in a range of 1 to 6;

where d is in a range of 0 to 14;

a non-aqueous electrolyte; and,

an anode comprising a plating surface, configured such that no “A” metal overlying the plating surface when the battery is in the discharged state, and with an overlaying layer of “A” metal plating when the battery is in the charged state, and wherein the “A” ions fail to intercalate into the plating surface of the anode when the battery is in the charged state.

Assignments (3)
CONFIRMATORY LICENSE Recorded Sep 29, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043741/0329 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2016
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 040803/0229 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2015
From: LU, YUHAO; WANG, LONG; LEE, JONG-JAN
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 035256/0989 →
Continuity (22)
Continuation In Part 14472228 · Aug 28, 2014
Continuation In Part 14340141 · Jul 24, 2014
Continuation In Part 14320352 · Jun 30, 2014
Continuation In Part 14271498 · May 7, 2014
Continuation In Part 14230882 · Mar 31, 2014
Continuation In Part 14198755 · Mar 6, 2014
Continuation In Part 14198702 · Mar 6, 2014
Continuation In Part 14198663 · Mar 6, 2014
Continuation In Part 14193782 · Feb 28, 2014
Continuation In Part 14193501 · Feb 28, 2014
Continuation In Part 14174171 · Feb 6, 2014
Continuation In Part 14067038 · Oct 30, 2013
Continuation In Part 14059599 · Oct 22, 2013
Continuation In Part 13907892 · Jun 1, 2013
Continuation In Part 13897492 · May 20, 2013
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20150200390A1 · Jul 16, 2015