IP Library Granted Patent US 9,478,798
Granted Patent B2
US 9,478,798 · App. 14/830,838 · Granted Oct 25, 2016

Prussian blue analogue electrodes without zeolitic water content

Inventors: Yuhao Lu (Camas, WA); Jie Song (Vancouver, WA); Jong-Jan Lee (Camas, WA)
Assignee: Sharp Laboratories of America, Inc.
H01M4/136C01C3/11H01M4/58Y02E60/122
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Quick Facts
Patent No.
US 9,478,798
App. No.
14/830,838
Granted
Oct 25, 2016
Kind
B2
Abstract

A battery is provided with a hexacyanometallate cathode. The battery cathode is made from hexacyanometallate particles overlying a current collector. The hexacyanometallate particles have the chemical formula A X M1 M M2 N (CN) Z .d[H 2 O] ZEO .e[H 2 O] BND , where A is a metal from Groups 1A, 2A, or 3A of the Periodic Table, where M1 and M2 are each a metal with 2+ or 3+ valance positions, where “ ZEO ” and “ BND ” indicate zeolitic and bound water, respectively, where d is 0, and e is greater than 0 and less than 8. The anode material may primarily be a material such as hard carbon, soft carbon, oxides, sulfides, nitrides, silicon, metals, or combinations thereof. The electrolyte is non-aqueous. A method is also provided for fabricating hexacyanometallate with no zeolitic water content in response to dehydration annealing at a temperature of greater than 120 degrees C. and less than 200 degrees C.

Claims (66)

1. A battery with a hexacyanometallate cathode, the battery comprising:

a cathode with primarily comprising hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A X M1 M M2 N (CN) Z .d[H 2 O] ZEO .e[H 2 O] BND ,

where A is a metal from Groups 1A, 2A, or 3A of the Periodic Table;

where M1 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where [H 2 O] ZEO represents zeolitic water molecules;

where [H 2 O] BND represents bound water molecules;

where X is in a range of 0.5 to 2;

where M is in a range of 0.5 to 1.5;

where N is in a range of 0.5 to 1.5;

where Z is in a range of 5 to 6;

where d is 0;

where e is in a range of greater than 0 and less than 8;

a non-aqueous electrolyte; and,

an anode.

2. The battery of claim 1 wherein A is selected from the group consisting of Na + , K + , Mg 2+ , Al +3 , Zn +3 , and Ca 2+ .

3. The battery of claim 1 wherein the M1 metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg; and,

wherein the M2 metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg.

4. The battery of claim 1 wherein the M1 metal is selected from the group consisting of the same metal as the M2 metal and a different metal than the M2 metal.

5. The battery of claim 1 wherein the anode material is primarily an electrochemically active material selected from the group consisting of hard carbon, soft carbon, oxides, sulfides, nitrides, silicon, metals, and combinations thereof.

6. The battery of claim 1 wherein the non-aqueous electrolyte is selected from the group consisting of an organic solvent, gel, polymer, and solid electrolytes.

7. A hexacyanometallate cathode comprising:

a current collector;

hexacyanometallate particles as a primary component overlying the current collector, the hexacyanometallate particles having a chemical formula A X M1 M M2 N (CN) Z .d[H 2 O] ZEO .e[H 2 O] BND ,

where A is a metal from Groups 1A, 2A, or 3A of the Periodic Table;

where M1 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where [H 2 O] ZEO represents zeolitic water molecules;

where [H 2 O] BND represents bound water molecules;

where X is in a range of 0.5 to 2;

where M is in a range of 0.5 to 1.5;

where N is in a range of 0.5 to 1.5;

where Z is in a range of 5 to 6;

where d is 0; and,

where e is in a range of greater than 0 and less than 8.

8. The cathode of claim 7 wherein A is selected from the group consisting of Na + , K + , Mg 2+ , Al +3 , Zn +3 , and Ca 2+ .

9. The cathode of claim 7 wherein the M1 metal is selected from the group consisting of Ti V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg; and

wherein the M2 metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg.

10. The cathode of claim 7 wherein the M1 metal is selected from the group consisting of the same metal as the M2 metal and a different metal than the M2 metal.

11. A method for fabricating a hexacyanometallate cathode with no zeolitic water content, the method comprising:

providing hexacyanometallate particles as a primary component having a chemical formula A X M1 M M2 N (CN) Z .d1[H 2 O] ZEO .e1[H 2 O] BND ,

where A is a metal from Groups 1A, 2A, or 3A of the Periodic Table;

where M1 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from the group consisting of 2+ and 3+ valance positions;

where [H 2 O] ZEO represents zeolitic water molecules;

where [H 2 O] BND represents bound water molecules;

where X is in a range of 0.5 to 2;

where M is in a range of 0.5 to 1.5;

where N is in a range of 0.5 to 1.5;

where Z is in a range of 5 to 6;

where d1 is in a range of 1 to 14;

where e1 is greater than 0;

exposing the hexacyanometallate particles to dehydration annealing at a temperature of greater than 120 degrees C. and less than 200 degrees C.; and,

in response to the dehydration annealing, forming A X M1 M M2 N (CN) Z .d[H 2 O] ZEO .e[H 2 O] BND , where d=0 and e1≧e.

12. The method of claim 11 wherein exposing the hexacyanometallate particles to the dehydration annealing includes exposure to a temperature greater than 140 degrees C. and less than 170 degrees C.

13. The method of claim 11 wherein A is selected from the group consisting of Na + , K + , Mg 2+ , Al +3 , Zn +3 , and Ca 2+ .

14. The method of claim 11 wherein the M1 metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg; and,

wherein the M2 metal is selected from the group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg.

15. The method of claim 11 wherein the M1 metal is selected from the group consisting of the same metal as the M2 metal and a different metal than the M2 metal.

16. The method of claim 11 wherein e>0.

17. The method of claim 11 further comprising:

mixing the hexacyanometallate particles with a conducting carbon and binder in a solvent, to form a slurry;

coating the slurry on a current collector;

drying the slurry coating to remove the solvent; and,

forming a cathode.

18. The method of claim 17 wherein exposing the hexacyanometallate particles to the dehydration annealing includes exposing the hexacyanometallate particles to the dehydration annealing at a step in the method selected from the group consisting of 1) prior to forming the slurry, 2) subsequent to removing the solvent, and 3) both prior to forming the slurry and subsequent to removing the solvent.

Assignments (4)
CONFIRMATORY LICENSE Recorded Aug 29, 2023
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 064734/0321 →
CONFIRMATORY LICENSE Recorded Sep 29, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043741/0470 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2016
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 040279/0282 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2015
From: LU, YUHAO; SONG, JIE; LEE, JONG-JAN
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 036377/0403 →
Continuity (26)
Continuation In Part 14827001 · Aug 14, 2015
Continuation In Part 14823399 · Aug 11, 2015
Continuation In Part 14795834 · Jul 9, 2015
Continuation In Part 14668788 · Mar 25, 2015
Continuation In Part 14472228 · Aug 28, 2014
Continuation In Part 14340141 · Jul 24, 2014
Continuation In Part 14320352 · Jun 30, 2014
Continuation In Part 14271498 · May 7, 2014
Continuation In Part 14230882 · Mar 31, 2014
Continuation In Part 14198755 · Mar 6, 2014
Continuation In Part 14198702 · Mar 6, 2014
Continuation In Part 14198663 · Mar 6, 2014
Continuation In Part 14193782 · Feb 28, 2014
Continuation In Part 14193501 · Feb 28, 2014
Continuation In Part 14174171 · Feb 6, 2014
Continuation In Part 14067038 · Oct 30, 2013
Continuation In Part 14059599 · Oct 22, 2013
Continuation In Part 13907892 · Jun 1, 2013
Continuation In Part 13897492 · May 20, 2013
Continuation In Part 13872673 · Apr 29, 2013
Continuation In Part 13752930 · Jan 29, 2013
Continuation In Part 13603322 · Sep 4, 2012
Continuation In Part 13523694 · Jun 14, 2012
Continuation In Part 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20150357630A1 · Dec 10, 2015