IP Library › Granted Patent US 12,477,815
Granted Patent B2
US 12,477,815 · App. 18/476,284 · Granted Nov 18, 2025

Semiconductor device

Inventors: Tomoyuki Obata (Matsumoto, JP); Soichi Yoshida (Matsumoto, JP); Tetsutaro Imagawa (Matsumoto, JP); Seiji Momota (Matsumoto, JP)
Assignee: FUJI ELECTRIC CO., LTD.
H10D84/811H10D12/211H10D62/133H10D84/617
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Quick Facts
Patent No.
US 12,477,815
App. No.
18/476,284
Granted
Nov 18, 2025
Kind
B2
Abstract

Provided is a semiconductor device having transistor and diode sections. The semiconductor device comprises: a gate metal layer provided above the upper surface of a semiconductor substrate; an emitter electrode provided above the upper surface of the semiconductor substrate; a first conductivity-type emitter region provided on the semiconductor substrate upper surface side in the transistor section; a gate trench section, which is provided on the semiconductor substrate upper surface side in the transistor section, is electrically connected to the gate metal layer, and is in contact with the emitter region; an emitter trench section, which is provided on the semiconductor substrate upper surface side in the diode section, and is electrically connected to the emitter electrode; and a dummy trench section, which is provided on the semiconductor substrate upper surface side, is electrically connected to the gate metal layer, and is not in contact with the emitter region.

Claims (79)

1 . A semiconductor device having a first trench portion repetitive region and a second trench portion repetitive region, the semiconductor device comprising:

a gate metal layer provided above an upper surface of a semiconductor substrate;

an emitter electrode provided above the upper surface of the semiconductor substrate;

a first conductivity-type emitter region provided on an upper surface side of the semiconductor substrate at least in the first trench portion repetitive region;

one or more gate trench sections provided on the upper surface side of the semiconductor substrate at least in the first trench portion repetitive region, electrically connected to the gate metal layer and being in contact with the emitter region;

one or more emitter trench sections provided on the upper surface side of the semiconductor substrate in the first trench portion repetitive region and the second trench portion repetitive region and electrically connected to the emitter electrode; and

one or more dummy trench sections provided on the upper surface side of the semiconductor substrate, electrically connected to the gate metal layer and being not in contact with the emitter region.

2 . The semiconductor device according to claim 1 , wherein

each of the gate trench section, the emitter trench section and the dummy trench section includes a trench structure, and

the trench structure includes a trench formed on the upper surface side of the semiconductor substrate; an insulating film formed to cover an inner wall of the trench; and a conductive material provided at an inner side of the insulating film.

3 . The semiconductor device according to claim 2 , wherein

a device structure of the first trench portion repetitive region is different from that of the second trench portion repetitive region.

4 . The semiconductor device according to claim 2 , wherein

the first trench portion repetitive region is a region in which the trench structure is repeated in a first pattern, and

the second trench portion repetitive region is a region in which the trench structure is repeated in a second pattern.

5 . The semiconductor device according to claim 4 , wherein

the first pattern is different from the second pattern in at least one of the trench sections.

6 . The semiconductor device according to claim 4 , wherein

the emitter trench section is provided on each side of the gate trench section in an alignment direction of the trench structure in the first pattern.

7 . The semiconductor device according to claim 6 , wherein

two of the emitter trench sections are arranged on each side of the gate trench section in the alignment direction of the trench structure in the first pattern.

8 . The semiconductor device according to claim 4 , wherein

the trench emitter section is repeatedly arranged in an alignment direction in the second pattern.

9 . The semiconductor device according to claim 4 , wherein

a number of the gate trench section is identical to a number of the emitter trench section in the first pattern.

10 . The semiconductor device according to claim 4 , wherein

a number of the gate trench section is less than a number of the emitter trench section in the first pattern.

11 . The semiconductor device according to claim 2 , wherein

the first trench portion repetitive region is a region in which the trench structure is repeated in a first period, and

the second trench portion repetitive region is a region in which the trench structure is repeated in a second period.

12 . The semiconductor device according to claim 2 , further comprising: a dummy trench mesa section positioned between two of the dummy trench sections.

13 . The semiconductor device according to claim 12 , wherein

the dummy trench mesa section is positioned between the first trench portion repetitive region and the second trench portion repetitive region.

14 . The semiconductor device according to claim 13 , further comprising:

an interlayer dielectric film provided above the upper surface of the semiconductor substrate; and

a contact holes for electrically interconnecting the emitter electrode and the semiconductor substrate; wherein

an upper surface of the dummy trench mesa section is covered by the interlayer dielectric film in a cross section of the trench section in an alignment direction passing the emitter region.

15 . The semiconductor device according to claim 1 , wherein

the dummy trench section is provided between the first trench portion repetitive region and the second trench portion repetitive region.

16 . The semiconductor device according to claim 1 , wherein

the dummy trench section is provided in the first trench portion repetitive region or in the second trench portion repetitive region.

17 . The semiconductor device according to claim 1 , further comprising:

an edge termination region; and

an edge neighboring region adjacent to the edge termination region, wherein

the edge neighboring region is adjacent to the first trench portion repetitive region, and

the dummy trench section is provided in the edge neighboring region.

18 . The semiconductor device according to claim 1 , wherein

when a number of the gate trench section is denoted as G and a number of the dummy trench section is denoted as D, a relationship of 0.01<D/(D+G)<0.2 is satisfied.

19 . The semiconductor device according to claim 1 , wherein

the gate trench section, the emitter trench section and the dummy trench section are aligned in a preset alignment direction, and

a width of the second trench portion repetitive region in the alignment direction is greater than a width of the first trench portion repetitive region in the alignment direction.

20 . The semiconductor device according to claim 1 , further comprising:

a first plug for electrically interconnecting the gate trench section and the gate metal layer in the first trench portion repetitive region,

wherein the first plug includes tungsten.

21 . The semiconductor device according to claim 1 , further comprising:

a second plug for electrically interconnecting the emitter trench section and the emitter electrode in the second trench portion repetitive region,

wherein the second plug includes tungsten.

22 . The semiconductor device according to claim 5 , wherein

the emitter trench section is arranged on each side of the gate trench section in an alignment direction of the trench section in the first pattern.

23 . The semiconductor device according to claim 22 , wherein

two of the emitter trench sections are arranged on each side of the gate trench section in an alignment direction of the trench section in the first pattern.

24 . The semiconductor device according to claim 5 , wherein

the emitter trench section is repeatedly arranged in an alignment direction in the second pattern.

25 . The semiconductor device according to claim 5 , wherein

a number of the gate trench section is identical to a number of the emitter trench section in the first pattern.

26 . The semiconductor device according to claim 5 , wherein

a number of the gate trench section is less than a number of the emitter trench section in the first pattern.

27 . The semiconductor device according to claim 3 , wherein

the first trench portion repetitive region is a region in which the trench structure is repeated in a first pattern, and

the second trench portion repetitive region is a region in which the trench structure is repeated in a second pattern.

28 . The semiconductor device according to claim 3 , wherein

the first trench portion repetitive region is a region in which the trench structure is repeated in a first period, and

the second trench portion repetitive region is a region in which the trench structure is repeated in a second period.

29 . The semiconductor device according to claim 1 , wherein

the semiconductor device includes a drift region of the first conductivity type,

each of the one or more dummy trench sections includes two extension parts,

the emitter electrode is in electrical contact with a contact region between the two extension parts of each of the one or more dummy trench sections,

the contact region is of a second conductivity type that is opposite the first conductivity type, and

the upper surface of the semiconductor substrate between the two extension parts of each of the one or more dummy trench sections is devoid of the emitter region.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2023
From: OBATA, TOMOYUKI; YOSHIDA, SOICHI; IMAGAWA, TETSUTARO; MOMOTA, SEIJI
To: FUJI ELECTRIC CO., LTD.
Reel/Frame 065055/0925 →
Priority Claims (1)
JP 2017-239713 · Dec 14, 2017 · national
Continuity (4)
Continuation 17577048 · Jan 17, 2022
Division 16693367 · Nov 24, 2019
Continuation PCTJP2018037481 · Oct 5, 2018
Related Publication 20240021607A1 · Jan 18, 2024
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